Question 1

How does the dryer fabric handle contamination from 100% OCC (old corrugated containers) furnishes?

PAPTEX Engineering Team · Accepted Answer

OCC furnishes introduce stickies, wax, hot-melt adhesives, and other contaminants that deposit on dryer fabric surfaces, reducing air permeability and causing sheet defects. PAPTEX addresses this through two mechanisms: (1) flat yarn weave geometry that presents fewer adhesion points for contaminants compared to round yarn fabrics; (2) optional PTFE (polytetrafluoroethylene) coating applied in-house during manufacturing, creating a low-surface-energy, non-stick finish that reduces contaminant adhesion by 20–30%. The result: longer intervals between chemical cleaning, consistent air permeability over the fabric life, and fewer sheet breaks caused by contamination transfer. For mills running 100% OCC, we strongly recommend the PTFE coating option.

Question 2

Why is uniform drying critical for fluting paper CMT strength?

PAPTEX Engineering Team · Accepted Answer

CMT (Corrugated Medium Test) measures the crush resistance of the fluted medium — the property that gives corrugated board its stacking strength. CMT is directly influenced by the moisture profile across the sheet exiting the dryer section. Localized over-drying (hot spots caused by fabric permeability variation or non-uniform contact pressure) permanently collapses fiber structure and reduces bulk — the very property CMT depends on. Conversely, under-dried zones create wet streaks that fail at the corrugator during fluting. PAPTEX flat yarn fabrics maintain caliper tolerance of ± 0.05 mm across the full width, ensuring every square centimeter of the sheet receives the same heat transfer and moisture removal. The result: CMT values that consistently meet specification, fewer corrugator rejects, and higher customer satisfaction for your board customers.

Question 3

How can we optimize steam consumption in our fluting paper dryer section?

PAPTEX Engineering Team · Accepted Answer

Steam is the largest variable cost in fluting paper production — typically 1.3–1.6 tons of steam per ton of paper. Three dryer fabric factors directly impact steam efficiency: (1) Air permeability (CFM) — optimal CFM maximizes moisture removal per unit of steam without causing sheet flutter. For fluting paper (90–180 g/m², 600–1,200 m/min), PAPTEX engineers calculate the ideal CFM based on your machine's hood configuration, exhaust rate, and steam pressure. (2) Caliper uniformity — ± 0.05 mm tolerance eliminates hot spots that waste steam by over-drying localized areas while under-drying others. (3) Contamination resistance — a clean fabric surface maintains design permeability; stickies buildup forces operators to increase steam pressure to compensate, wasting energy. Our application engineers provide a CFM calculation and estimated steam savings projection with every quotation — typically identifying 5–8% steam reduction opportunity through optimized fabric selection.

Question 4

What is the typical service life of this dryer fabric?

PAPTEX Engineering Team · Accepted Answer

In tissue applications at 800–1,200 m/min: 6–12 months. In packaging/kraft at 400–800 m/min: 8–14 months. Actual life depends on steam temperature, contamination level (stickies, fillers), cleaning schedule, and tension consistency. PTFE coating extends life by 20–30% in high-contamination environments. We provide a wear inspection checklist with every order.

Question 5

Which seam type should I choose for my machine?

PAPTEX Engineering Team · Accepted Answer

Pin seam: recommended for most applications. Smooth, low-profile joint. Fastest installation. Spiral seam: for machines above 800 m/min where reduced air disturbance at the seam is critical. Loop seam: for on-machine seaming when the fabric cannot be pre-joined (limited access machines). Send us your machine drawing — our engineers will specify the optimal seam type.

Question 6

What air permeability (CFM) do I need?

PAPTEX Engineering Team · Accepted Answer

Air permeability selection depends on paper grade, machine speed, and dryer section configuration. Tissue: 400–550 CFM. Packaging/kraft: 500–650 CFM. Specialty: 350–450 CFM. Our application engineers calculate the optimal CFM using your machine parameters (speed, width, steam pressure, hood configuration, exhaust rate). This is included in every quotation.

Question 7

Can this fabric run on paper machines not listed in the compatibility table?

PAPTEX Engineering Team · Accepted Answer

Yes. The compatibility table lists machines where PAPTEX Flat Yarn fabrics have been installed and verified. The fabric is custom-manufactured to your machine width, length, and seam specification — it is compatible with any paper machine brand. Send us your machine brand, model, width, and speed. We check our installation database and confirm fitment within 24 hours.

Question 8

What information do you need to provide a quotation?

PAPTEX Engineering Team · Accepted Answer

Required: machine brand, model, width (mm), design speed (m/min), paper grade(s), basis weight range (GSM), and dryer section position. Helpful but not required: current fabric specifications, steam pressure (bar), dryer section layout drawing, current pain points (short life, contamination, sheet marking). Download our Machine Parameter Submission Form (Excel) for the complete checklist.

Question 9

How do I request a sample?

PAPTEX Engineering Team · Accepted Answer

A4-size sample: free, ships within 3 business days. Submit the sample request form with your machine brand, model, paper grade, and mailing address. Full-width trial piece (machine width × 2 meters): produced to your specifications, charged at production cost. Contact our engineer to arrange — we need your machine width and current fabric specifications.

Question 10

What is the minimum order quantity?

PAPTEX Engineering Team · Accepted Answer

1 piece per size. Each fabric is custom-manufactured to your exact dimensions. No minimum beyond this. Single-position orders accepted. Multi-position orders benefit from consolidated packing and shipping.

Question 11

How long does delivery take?

PAPTEX Engineering Team · Accepted Answer

Production: 15–25 days from order confirmation. First-time orders: add 1–2 days for engineering review. Express production: 7–10 days (surcharge applies). Sea freight: 15–45 days depending on destination port. Air freight: 3–7 days. We ship FOB Shanghai or CIF to your port. Pro forma invoice with estimated delivery date sent with order confirmation.

Question 12

What temperature can this fabric withstand?

PAPTEX Engineering Team · Accepted Answer

Standard polyester (PET) monofilament: continuous 180°C, peak 200°C (intermittent, ≤ 15 minutes). For higher temperatures: PPS (polyphenylene sulfide) monofilament rated to 220°C continuous. PEEK monofilament rated to 250°C continuous. Specify your maximum dryer temperature when requesting a quotation and we will confirm material suitability.

Question 13

Do you provide PTFE or anti-static coating?

PAPTEX Engineering Team · Accepted Answer

Yes. PTFE coating: applied during manufacturing, improves contamination release in high-stickiness grades (tissue with high recycled content, OCC). Anti-static coating: carbon-impregnated surface treatment for grades prone to static buildup (release paper, lightweight specialties). Both coatings are applied in-house. No post-installation treatment needed. Specify coating requirement when ordering.

Question 14

How is the fabric packed for international shipping?

PAPTEX Engineering Team · Accepted Answer

Each fabric is rolled on a 150 mm rigid PVC core, wrapped in moisture-barrier polyethylene film, labeled with order number, dimensions, position, seam type, and running direction arrow. Packed in reinforced plywood crate with desiccant packs. Crates are fumigated (ISPM 15 compliant) for international shipping. Standard crate weight: 80–250 kg depending on fabric size. Multi-fabric orders: each fabric separated by protective interleaving to prevent surface contact.

Question 15

How long does installation take?

PAPTEX Engineering Team · Accepted Answer

Typical installation: 2–4 hours for a single dryer section position (from lifting to running tension). This includes: lifting onto machine (15–30 min), threading through dryer section (30–60 min), seaming (30–90 min depending on seam type), tensioning and alignment (30–60 min), break-in run at reduced speed (24–48 hours at 80% normal tension). Full-speed operation after break-in. We provide a step-by-step installation checklist with every order.

Question 16

Do you provide installation support?

PAPTEX Engineering Team · Accepted Answer

Remote support (included): video-call guidance during installation. Our engineer watches your maintenance team and provides real-time instruction. On-site supervision (optional): engineer travels to your mill. Travel cost + daily rate. Typically 2–3 days: Day 1 preparation and inspection, Day 2 installation and commissioning, Day 3 break-in monitoring. Installation training for maintenance teams available.

Question 17

What are your payment terms?

PAPTEX Engineering Team · Accepted Answer

Standard: 30% T/T deposit with order confirmation, 70% before shipment. L/C at sight: available for orders above USD 10,000. Long-term customers (> 3 orders): flexible payment schedule available. All prices quoted FOB Shanghai or CIF destination. Pro forma invoice issued within 24 hours of order confirmation.

Question 18

Can you match the specifications of my current fabric?

PAPTEX Engineering Team · Accepted Answer

Yes. Send us your current fabric datasheet or a small sample (A4 size). Our lab analyzes: weave pattern, yarn diameter, thread density (warp/weft), air permeability, caliper, and material composition. We then produce a fabric that matches or exceeds each parameter. Reverse-engineering report provided within 5 business days. This is a free service.

Question 19

How do I measure my machine for a new fabric order?

PAPTEX Engineering Team · Accepted Answer

We need: (1) Machine width — the face width of the dryer roll (mm). (2) Fabric length — the total loop length measured along the fabric path in the dryer section (m). If you have the current fabric drawing or a paper machine layout diagram, send it and we calculate the dimensions. If not, use our Machine Parameter Submission Form — it includes a measurement guide with diagrams.

Question 20

What causes premature fabric failure?

PAPTEX Engineering Team · Accepted Answer

The four most common causes: (1) Incorrect tension — over-tensioning causes edge wear and seam elongation. Under-tensioning causes fabric flapping and guide roll tracking issues. (2) Contamination buildup — stickies and fillers clog the fabric surface, reducing air permeability and causing uneven drying. (3) Misalignment — fabric running off-center wears edges. (4) Incompatible cleaning chemicals — some solvents degrade polyester monofilament. Our installation guide covers all four with inspection checklists.

Question 21

How do I track my order after placement?

PAPTEX Engineering Team · Accepted Answer

After order confirmation, you receive: (1) pro forma invoice with estimated ship date, (2) production schedule confirmation within 3 business days, (3) pre-shipment photos (fabric on loom + QC inspection points) via email or WhatsApp, (4) shipping documents (bill of lading / air waybill, packing list, commercial invoice, certificate of origin) on ship date. Order status available by email or WhatsApp at any time.

Question 22

What quality inspections does each fabric undergo?

PAPTEX Engineering Team · Accepted Answer

20+ inspection points per fabric: raw material (monofilament diameter, tensile strength, elongation), in-process (weave pattern, thread density, visual defects), post-production (air permeability ISO 9237, caliper ISO 9073-2 at 12 points across width, tensile strength ISO 13934-1, seam strength, dimensional check), pre-shipment (visual final inspection, packing integrity). Quality certificate and test report shipped with every order.

Question 23

What after-sales support do you provide?

PAPTEX Engineering Team · Accepted Answer

Standard: 30-day post-installation check-in (email or call — we ask about running performance, any issues). Technical support available for the full service life of the fabric: performance troubleshooting, cleaning recommendations, wear assessment via photos. If a fabric fails before its expected service life, we analyze the returned sample (free) and provide a failure analysis report within 10 business days. This report helps prevent recurrence regardless of root cause.

Question 24

Can I visit the factory?

PAPTEX Engineering Team · Accepted Answer

Yes. Factory visits can be scheduled with 2 weeks notice. You will see: TEXO (Sweden) high-speed weaving looms, JAGER (Germany) automated heat-setting line, quality inspection laboratory, R&D testing center, packing and shipping area. Address: Industrial Park, Shenqiu County, Zhoukou City, Henan Province, China. Nearest international airport: Zhengzhou Xinzheng (CGO), approximately 2.5 hours by car. Hotel and transfer arranged on request.

Question 25

What quality certifications does PAPTEX hold?

PAPTEX Engineering Team · Accepted Answer

ISO 9001:2015 (quality management system). ISO 14001:2015 (environmental management). ISO 45001:2018 (occupational health and safety). 29 active patents. Quality certificate and lot-specific test report (air permeability, caliper, tensile strength, elongation) shipped with every order. Certificates available for download or inspection during factory visit.

Material	100% Polyester (PET) Monofilament
Construction	Flat yarn, multi-shed weave
Air Permeability	350 – 650 CFM (at 125 Pa, ISO 9237)
Continuous Operating Temperature	Up to 180°C
Peak Temperature	200°C (≤ 15 minutes)
Tensile Strength (Warp)	≥ 80 kN/m
Tensile Strength (Weft)	≥ 45 kN/m
Elongation at Break (Warp)	≤ 2.5% at 80 kN/m

Dryer Fabric for Fluting Paper Machines

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